To check whether the high-speed stamping press is operating normally, you can check and detect it from the following aspects:
1. Check the power supply and control system
Power supply check: Confirm that the machine power supply is connected normally, the voltage is stable, and there is no abnormal fluctuation.
Control panel and buttons: Check whether the operation panel, buttons, switches are normal, and ensure that all buttons, indicator lights, display screens, etc. are working properly and no error messages are displayed.
2. Check the air pressure system
Air pressure stability: High-speed stamping presses usually rely on the air pressure system for operation. Check whether the air pressure is within the specified range. Too low or too high air pressure may affect the normal operation of the machine.
Is the air source sufficient: Check whether the air source pipeline is unobstructed and whether there is any air leakage, and ensure that the air source connection is normal.
3. Check mechanical parts
Main machine and transmission system: Check whether the transmission parts of the stamping machine, such as the main shaft, gears, and transmission chain, are operating normally, and whether there is abnormal wear or abnormal noise.
Check the punch and die: Make sure that the punch and die are firmly installed and not loose. The surface of the die and punch should not have obvious damage or wear.
Lubrication system: Check whether the amount of lubricating oil is sufficient, whether the lubricating oil is clean, and replenish or replace the lubricating oil in time to ensure the smooth operation of mechanical parts.
4. Check the stamping speed
Punching speed detection: Use a timer or high-speed camera equipment to detect the stamping frequency of the stamping machine to ensure that the machine can reach the predetermined stamping speed. Different stamping speeds can be set through the control panel to observe whether it can run stably.
Stamping accuracy: Check whether the size and shape of the stamped product meet the requirements to ensure that the stamping machine can maintain the predetermined accuracy.
5. Detection of safety system
Safety protection device: Ensure that the safety protection device (such as emergency stop button, photoelectric protection device, protective door, etc.) is intact and can work normally.
Emergency stop function: Test the emergency stop device to ensure that it can shut down the machine in time when needed to ensure safe operation.
6. Check noise and vibration
Noise check: When the high-speed stamping machine is working, the noise should be stable without abnormal harsh sound. Excessive noise may be a sign of mechanical failure or component wear.
Vibration detection: The press should be kept as stable as possible during operation. Excessive vibration may be caused by unbalanced equipment or loose installation.
7. Observe the operation process
Startup and shutdown test: Observe the start-up and shutdown process of the machine to confirm whether it is smooth and without abnormalities.
Load test: Perform stamping operations under normal working conditions to observe whether the machine can withstand the load and operate stably.
8. Check the exhaust and cooling system
Heat exhaust system check: Make sure the cooling system operates normally, especially if the press is equipped with a liquid cooling system, check whether the liquid flows smoothly and whether the cooling effect meets the requirements.
Exhaust duct inspection: Make sure the exhaust system is unobstructed to avoid machine failure due to heat accumulation or exhaust gas blockage.
9. Check product quality
Check the quality of stamping parts: When the stamping machine is working, check whether the produced parts meet the design requirements, whether the size and shape are accurate, and whether the surface is smooth and flawless, and meets the quality standards.
10. Regular maintenance and repair records
Check the maintenance records: confirm whether the stamping machine has been regularly inspected and maintained on time, and check the maintenance log to find out whether there are any records of repairs or replacement of parts.
Through the above inspection steps, it can help ensure the normal operation of the high-speed stamping press and timely discover potential problems and repair them. Regular maintenance and maintenance are the key to ensure the long-term stable operation of the equipment.
